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Mango Powder Processing Line

1. SHJUMP Mango powder processing project review: At present, the development of high quality fruits powder may match the increasing global demand for more natural flavoured.Natural fruit powders were great demanded by the food, pharmaceutical and cosmetic industries . For example, mango powders...

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Product Introduction

1. SHJUMP Mango powder processing project review:

At present, the development of high quality fruits powder may match the increasing global demand for more natural flavoured.Natural fruit powders were great demanded by the food, pharmaceutical and cosmetic industries . For example, mango powders can be used as ingredients for healthy drinks, baby foods, sauces, yogurt, ice cream, nutrition bars and supplementary food. Moreover, dehydrated mango can be used as juice concentrates or purees. The food powders are easy to preserve, transport, store and weight and process. Most fruit powders obtained commercially by spray drying because rapid drying, large throughput and continuous operation.

2. SHJUMP can supply different kinds of mango powder processing line:

1. mango flour by grinding dried mango fruit

2. Spray dried mango powder from mango pulp

3. Freeze dried mango powder(newly technology)

3.SHJUMP related machine to make mango powder:

No.	Machine name	description
Mango pre-treatment system
1.	mango washing	mangos are fed to the plant in cases, bins, bags or in bulk. A comprehensive washing is essential, as large quantities of mud and stones may be transported together with the product. 2. Waste and sand sink to the bottom and are discharged by our special design, The brush washer is designed and produced according to tubers processing machinery technology. The surface of mango are cleaned by rolling brushed and spraying water,meanwhile the carrot are transported forwards by rotation of brushes slowly.
2.	mango Sorting	1.In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Sorting line allows to efficiently inspect the fruits, by making them slowly rotate on conveyor under the sight of the operators. 2. The machine is equipped with waste conveying system, sending the waste directly outside the factory.
3.	Mango Peeling and destoning	This flow can be done manually or automatically 1. Manual peeling platform-----Three-layer mango peeling and slicing platform:upper layer for mango receiving, Middle layer for peeled mango collecting, lower layer for mango peels 2. mango peeling machine will automatically send mango - peeling mango - remove the mango peel and core- discharging.
4.	mango slicing machine	SUS304 Stainless steel, Knife is made from imported material (Switzerland), treated by special technique. Two kinds of knives make the machine could be used as slicer and dicer. Could be adjusted according to different needs, smallest size is 1mm.
Different kinds of drying equipment
5.	Hot-air drying machine	The air source heat pump dryer is an electric dryer basic on heat pump technology. It is an very good upgrade choice for those factory using boiler whose heat come from wood or coal Biomass fuel particles burning. The heat pump dryer is more clean, more smart control, better hygiene as drying machine solution. The heat pump dryer can be use for drying mango slice, sausage, tea leaf, tobacco leaf, fish, fruit, vegetable, cured meat, ham, beef jerky and most of agriculture food.
6.	Freeze drying machine	Freezing vacuum drying is a vacuum freezing and drying machine that combines a refrigeration system, a vacuum system, a heat transfer oil heating system, and a moisture discharge system to form a dry structure, which is widely used for drying the material in the tank. Since it is dried in a frozen state, the volume is almost constant, and the original shape is maintained. The dried material is loose and porous, and has a sponge shape.
7.	Powder grinding machine	Material is cut and crushed by high-speed rotating blade through screw conveyor. Material is transported into cyclone separator by negative pressure air transportation, and material is discharged. Dust is filtered and recovered by vacuum box through bag or filter barrel. No dust is flying in the production process.
8.	Spray drying machine	The spray dryer is the most widely used process in the liquid process shaping and drying industry. It is most suitable for generating powdery and granular solid products from solutions, emulsions, suspensions and pasty liquid materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet precise standards, spray drying is a very ideal process.
Mango power packing system
9.	Power packaging system	It can complete feeding, measuring, filling, sealing, date, printing, charging (exhausting), counting, finished product Method of bag making: the machine can make pillow-type bag and standing bag according to customer’s requirements.

4.SHJUMP machine display for making mango powder:

5. Comparison of different processing flow to make mango powder:

No.	Process flow	Cost	Advantage	Disadvantage
1. Hot-air drying	mango washing--peeling&decoring--slicing--dehydration--Grinding--packaging	Low	Low investment	Poor product quality
2.Spray drying	mango washing--crushing--pulping--evaporating--spray drying--packaging	Medium	Good solubility in water	High processing temperature
3.Freeze drying	mango washing--peeling&decoring--slicing--freeze drying--Grinding--packaging	High	Highest quality products with good color,nutrients	large investment

Suggestion for you to choose between different drying flow:

1. Hot-dried powder suitable for traditional bakery industry.

2. spray-dried powder has great potential in the beverage industry due to its high process yield and better powder quality.

3. freeze drying best preserved the antioxidant properties of the powder, which could potentially be used as a functional ingredient that generates higher profit range

6. SHJUMP history project of mango powder processing site: