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Fruit Processing Line

As a Chinese fruit processing line manufacturer, SHJUMP has focused on food and beverage processing lines for more than 40 years and always adheres to the principle of high-quality products. We not only have a strict quality management system to ensure that each product meets international standards, but we will also based on the different needs of customers, We provide a full range of customized services, including production line planning consultation, equipment selection suggestions, installation guidance and after-sales technical support. You can learn more about our products and services by delving into our successful case projects below. If you have any questions, please feel free to contact us.

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What is fruit processing line ?

The fruit processing line is an integrated food processing system primarily designed for a series of preliminary treatment processes, including washing, sorting, cutting, crushing, peeling, pitting, and pulping of fruits. Following these initial steps, the system employs various processing techniques such as vacuum concentration and ultra-high temperature sterilization, ultimately achieving aseptic filling of large quantities of concentrated sauces or juices. This production line is extensively utilized in the manufacturing sector of fruit-based products, such as juices, jams, and canned goods, significantly enhancing the efficiency of fruit processing and the quality of the final products.

 

What are advantages of  our fruit processing line ?

Efficiency

Fruit processing line is designed with a high degree of automation, enabling it to autonomously execute multiple stages, including washing, peeling, slicing, sorting, and packaging. This significantly enhances production efficiency. The automated process not only minimizes the need for manual intervention but also reduces the likelihood of human error, thereby ensuring the stability and consistency of product quality.

Precision

Fruit processing line is equipped with advanced sensors and control systems that facilitate precise management of the manufacturing process. This includes monitoring variables such as temperature, humidity, and cutting dimensions, ensuring that each parameter adheres to established standards. Such high-precision processing capabilities guarantee product consistency and superior quality.

Security

Food safety is one of our primary areas of concern. Our processing lines are meticulously designed in accordance with international food safety standards, utilizing food-grade materials and seamless designs to ensure a clean and hygienic processing environment. Additionally, advanced sterilization and disinfection technologies further enhance product safety, providing consumers with peace of mind when enjoying our offerings.

Flexibility

Our production line is designed with a high degree of versatility, capable of processing a wide range of fruit types, including both soft fruits such as strawberries and hard fruits like apples. Furthermore, the modular design of the production line facilitates easy adjustments to configurations, allowing for adaptation to varying processing requirements and fluctuations in output, thereby offering maximum flexibility.

 

Types of  fruit processing line

Jam Processing Line

This type of fruit processing line is an automated production line used to produce jam. Such lines typically include multiple steps, such as washing, peeling, cutting, heating, blending, sterilizing, filling, etc., to transform fruits into commercial jam products.

Juice Processing Line

This type of fruit processing line is that puts fresh fruits or vegetables through a series of mechanical processing to finally make juice or vegetable juice. It covers a wide range of processes from raw material preparation, cleaning, peeling, slicing, juicing, filtering, sterilizing, cooling to canning, etc.

Fruit Powder Processing Line

This type of fruit processing line is an industrialized production facility that converts fresh fruit into a powdered product. This production line usually consists of several stages such as washing, grading, peeling, coring, cutting, drying, grinding, sieving, mixing, packaging, etc.

Fruit Puree Processing Line

Fruit puree processing line refers to the professional production line that transforms fresh fruits into fruit puree form through a series of processing techniques. This process usually includes washing, peeling, nucleating, cutting, pulping, sterilizing, concentrating, filling and so on. As a common food processing product, fruit puree is widely used in baby food, fruit juice, baking and other fields.

Dried Fruit Processing Line

Dried fruit processing line is a general term for a series of equipment and processes that process fresh fruits or vegetables into dried goods. These lines usually include washing, peeling, slicing, drying, packaging, etc., and are designed to maximize the retention of nutrients and flavor of the raw materials, while extending the shelf life of the goods.

Fruit Canning Processing Line

This type of fruit processing line refers to the assembly line in which fresh fruits are processed through a series of techniques, finally canned and sealed and sterilized at high temperature. It includes raw material selection, cleaning, peeling, cutting, preheating, canning, sealing, sterilizing and so on, aiming at retaining the original nutrition and flavor of fruits.

How to maintain  fruit processing line ?

Regular Maintenance and Inspection

Establish a regular maintenance schedule for all equipment, including cleaning, lubrication, and adjustments as necessary. This schedule should be based on manufacturer recommendations and actual usage patterns.

 

Monitoring and Quality Control

Production Monitoring:Real-time Monitoring: Use sensors and automated systems to monitor production parameters such as temperature, pressure, and flow rates. This helps identify potential issues in real-time.
Data Analysis: Analyze production data regularly to identify trends, optimize processes, and prevent quality issues.
Quality Control:Sampling and Testing: Implement a robust sampling and testing program to ensure that products meet quality standards. This includes testing for physical characteristics, flavor, and microbiological contamination.
Record Keeping: Maintain detailed records of all quality control activities, including test results, corrective actions, and any deviations from standard procedures.

 

Troubleshooting and Problem-Solving

Incident Reporting: Establish a clear incident reporting system to ensure that any problems or issues are reported promptly.
Rapid Response: Respond quickly to incidents to minimize downtime and prevent further issues.

 

Environmental Control

Maintain appropriate temperature and humidity levels in processing areas to ensure product quality and safety.

 

Components of fruit processing line

 

Bucket Elevator

1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.

2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal.

 

Washing Machine

1. Used to wash fresh tomato, strawberry, mango, etc.
2. Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3. Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple, mango, etc.

 

Sorting Machine

To select the defective fruit out and put them into the middle conveyor, then go to the waste conveyor. Smooth roller conveying make the fruit rotate along with the forwarding, which will generally avoid the choose negligence

 

Crushing Machine

Used to crush the fruits into pieces and for further pulping

 

Pre-heater and enzyme deactivation machine

Used for deactivating enzyme and pasteurizing of crushed products and softening the fibers and to get consequently the maximum juice yield.., Adjustable temperature control and automatic return flow function.

 

Juice Extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency

 

Sterilizing Machine

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inle system, valves and sensors, Wha etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time

 

Aseptic Filling Machine

1. Applicable to aluminum foil (Bag-in-drum& Bag-in-box) compound aseptic bag from 5L-22OL.
2. Consisted of aseptic filling head, accurate electronic balance, PLC control system, steam barrier and protection system, operation platform
3. Keep the filling chamber sterilized all the time by steam protection.
4. Full auto SIP and CIP available

 

FAQ

Q: What does fruit processing mean?

A: Fruit processing is a process that converts fruits into jams, juices, jellies, etc. These processing methods include storage in cold areas, drying salting, etc. This process makes the fruits available all around the year and makes their storage possible.

Q: What is the method of processing fruits?

A: Fruit processing is significant to take full advantages of fruit resources and adjust market supply. Generally speaking, there are 5 ways to process fruits: drying, brewing, juicing, sugar preservation, and canning.

Q: What are the basic processing technology of fruits and vegetables?

A: In the basic processing section, the processes used in the production of fruits and vegetables, including grading, washing, cooling, peeling, blanching, size reduction, freezing, dehydration, canning, minimal processing, and sustainability, are described.

Q: What is the basic process of a fruit processing line?

A: The basic process of a fruit processing line typically includes: raw material reception and inspection, cleaning and disinfection, preprocessing (such as peeling, pitting), cutting or crushing, juicing/extraction/cooking (depending on the product type), flavoring and mixing, filling/packaging, quality inspection and labeling, and final product storage and dispatch.

Q: How is the equipment and environment on the production line cleaned and sanitized?

A: Staff need to follow personal hygiene practices such as wearing protective clothing, gloves, and washing hands before handling food.

Q: How are fruits selected and sorted?

A: Fruits are usually selected and sorted through automated systems that use machine vision technology, weight sensors, or size measurement devices to identify and separate out fruits that do not meet standards, such as unripe, overripe, flawed, or incorrectly sized fruits.

Q: How are the cleaning and disinfection steps carried out?

A: The cleaning step typically involves high-pressure water spraying, bubble cleaning, or ultrasonic cleaning methods to remove dirt, pesticide residues, and other impurities from the fruit surface. The disinfection step may use chemical disinfectants (such as sodium hypochlorite solution), ultraviolet light exposure, or ozone treatment to ensure the hygiene and safety of the fruit before processing.

Q: How are preprocessing tasks like peeling and pitting automated?

A: Preprocessing tasks like peeling and pitting are usually done through specialized machinery. For example, citrus fruits may be peeled using peeling machines with rotating blades and high-pressure water jets, while fruits that need pitting, such as peaches or plums, may use robotic arms and precision knives to remove the pits accurately.

Q: What is the production process for fruit juices and jams?

A: The production of fruit juices typically involves using juice extractors to crush and squeeze juice from cleaned fruits, followed by filtration, flavoring, and bottling. The production of jams involves boiling the fruit with sugar and citric acid or other flavorings, then cooking and concentrating to a certain viscosity before bottling.

Q: How is quality control implemented on the production line?

A: Quality control on the production line is usually implemented through strict inspection standards and monitoring mechanisms. This includes raw material inspection, periodic sampling during production, final product quality testing, and compliance checks for packaging and labeling. Additionally, food safety management systems such as HACCP (Hazard Analysis and Critical Control Points) may be adopted to ensure product quality.

Q: How are packaging and labeling processes carried out?

A: The packaging process typically involves the use of automated packaging machinery, such as filling lines, sealing machines, and wrapping machines. Labels are automatically applied to the packaging using label printers or labeling machines, and the labels contain necessary information such as product name, ingredient list, production date, expiration date, batch number, and manufacturer information.

Q: What are the energy efficiency and environmental measures on the production line?

A: To improve energy efficiency and reduce environmental impact, fruit processing lines may adopt energy-saving equipment, optimize production processes, and recycle waste materials. This can include using high-efficiency motors and lighting systems, installing wastewater treatment equipment, and implementing waste sorting and recycling programs.

Q: What are the roles of automation and manual labor on the production line?

A: On a fruit processing line, automation and manual labor play complementary roles. Automation handles repetitive, labor-intensive tasks such as cleaning, peeling, cutting, and filling to increase production efficiency and reduce human errors. Manual labor, on the other hand, oversees the operation of the line, handles exceptions, performs product inspections, and packs products, requiring flexibility and judgment.

Q: What strategies are used to manage seasonal fruit supply fluctuations?

A: To manage seasonal fruit supply fluctuations, fruit processing lines may adopt various strategies. These include establishing stable supply chain relationships to ensure a consistent supply of raw materials, developing a diverse product line to balance production demands across seasons, utilizing advanced inventory management systems to optimize inventory levels and reduce waste, and employing freezing, drying, or refrigeration technologies to extend the shelf life and storage duration of fruits.

 

How To Cooperate With Us ?

 

 
 

Customer service inquiries

 
 

Determine line capacity

 
y

Determine specification details and detailed equipment

 
 

Preparation of quotation

 
 

Production and processing

 
 

Quality inspection

 
 

Product packaging

 
 

Delivery of goods.

Certificate

 

productcate-800-300

 

2

 

our factory

 

2   productcate-750-384

   

company's facility

 

1   2

 

Customer case 

 

productcate-657-862

As one of the most professional fruit processing line manufacturers and suppliers in China, we're featured by good service and competitive price. Please rest assured to buy high quality fruit processing line for sale here from our factory.

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