Date Syrup Processing Line
1.General description of SHJUMP date processing projects: Date palm is one of the most important fruit crops in many parts of the world that are usually characterized by arid, high-temperature climate. The main constituents of date include water, sugar, protein, fat, pectin, ash, crude fiber, and polyphenols.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Date palm products include semi-finished and ready-to-use date products, derived products from date such as date juice, date syrup, date spread, liquid date sugar, “Tarooneh” arrack, and sago. Fermented products from date include alcohol, wine, organic acids, and single cell protein. Date by-products containing date pit and presscake can be used in producing alcohol and animal feed. As date pit contains dietary fiber and phenolic compounds, it can be used in functional foods.
Popular date processed products from SHJUMP processing line:
Date paste is produced from raw and natural dates Pieces that are cleaned and pitted. ARIO Date Paste is a natural and highly nutritious
ingredient for the Human Consumption in home usages and industrial usages. We use it as snack complementary in the afternoon or
breakfast and also most of confectionery factories use it for their products.
Date syrup is a natural sweetener instead of white sugar. Date Syrup is 100% vegan, 100% natural, 100% pure, 100% organic and 100% healthy from kabkab dates. It is extracted directly from juicy kabkab dates and is not added any additive. Our natural date molasses has the high percent of the nutritional value of dates and is used in Home and Industries of Food, Confectionery & Bars & Snacks & Chocolate & Dairy& Ice Creams & Baked Goods & Baby Foods & Alcoholic Beverage.
Date Liquid Sugar is produced from date syrup after extraction, refinement and taking our pectin. protein,fiber and pigment compounds with no additives. Date Liquid Sugar with 72-78 brix, includes 73% sugar. Its main sugars are Glucose and Fructose with equal percentage which are same as honey so it's considered as a healthy sweetener. Also it is competitive commercially to the other natural sweetener like honey, considering all of these, it can be a good alternative for sucrose sugar in food industries such as soft drinks & Beverages, Bakery, Confectionary and ice cream. Also it can be used as healthy sweeteners in daily home usage instead of white sugar.
SHJUMP reference processing flow for date processing:
Typical processing of date includes cleaning, grading, heat treatment, drying, fumigation, irradiation, moistening, pitting, pasteurization, coating, and packaging as shown below:
Key machine list for processing various date products:
No. | Name of Unit machine | Description |
A: dates pre-treatment system: | ||
A1 | air- blowing washing with elevator | 1.Special design of surfing and bubbling make the fruits rotating continuously to separate from the wastes. 2.With elevator at the end to discharge the water and convey fruits to the next process 3. Water filtering and recycle system |
A2 | Rotary drum washing machine | To further clean the dates, equip with high-pressure sprayer with pure water |
A3 |
Sorting machine | 1.Used in the sorting and conveying materials. To select the defective fruit out and put them into the middle conveyor, then go to the waste conveyor 2.Smooth roller conveying make the fruit rotate along with the forwarding, which will generally avoid the choose negligence |
A4 | Date pitting machine | To remove the date cores without breaking the fruits |
A5 | Dicing machine | To cut the date into dice.Diameter can be customized |
B: date syrup production system: | ||
B1 | Cooking tanks | Multi-layer cooking tanks,To cook the dried date to be soft so that it can be easily pulped in high yield |
B3 | double-stage pulper and refiner | Big capacity and stable performance.,High rotating speed with 1470rpm.,Easy to operate and change the sieves. The size of sieve can be customized and changeable |
C: Date pulp enzymatic treatment, clarifying and separation system | ||
C1 | Enzymatic hydrolysis tank | Stainless steel,precise temp control,Height adjustable support legs,with agitator and thermal insulation |
C2 | Horizontal spiral centrifuge | Using centrifugal sedimentation principle to separate the suspension with the juice.The spiral pusher on the blade push the particles to small end of the drums to discharge as slag , the liquid go through the big overflow hole.Continuous circulation achieve the purpose of continuous separation. |
C3 | Plate Press Filter | Used for clarify the date pulp, the particle size is customized, can be up to 500 meshes. |
D: Liquid sugar refining, evaporating and sterilization section | ||
D1 | Activated carbon filter | For de-colorize the date syrup |
D2 | Falling film evaporator | It includes heater,separator, compressor, vacuum pump, circulation pump, operation platform, electric control cabinet, liquid level automatic control system & internal valve&pipe fittings, the structure is quite simple. |
D3 | Tubular Pasteurizer | Used to sterilize the liquid sugar in mild temp. |
D4 | Weighting filling machine | Used to pack the liquid inside the container |
E. Date powder processing | ||
E1 | Hot air Drying cabinet | Hot air circulating oven is also called tray dryer. The heat source is steam as customer requested. The axial fan is used for heating the air of the heat exchanger in node of convective heat exchanging. The hot air stream transfers the heat to the material through the drying tray. The fresh air enters the drying box through air inlet hole for making-up. The humid air is exhausted from the dehumidifying hole. In this way, the machine keeps the proper relative humidity in the drying box. |
E2 | Powder grinding and bagging system | High precision digital weighing sensors;PLC control system ,stable and reliable;5.7inch colorful touch screen; Material contact parts (storage hopper, hopper, vibration plate, weighing hopper, etc.) are to realize fast disassembly, easy to clean;Easy to clean and maintance. |
F:Date Paste Processing | ||
F1 | Steam preheating machine | Stainless steel,precise temp control |
F2 | Screw Squeezing machine | Used to compress the soaked crushed dates into date paste |
F3 | Homoginizer | Used to homogenize the paste, to refine it and make the paste smooth |
F4 | Vacuum sealer packing machine | vacuum sealer packing machine can automatically extract the air in the packing bag and complete the sealing process after reaching the predetermined vacuum degree. It can also be filled with nitrogen or other mixed gas, and then the sealing process can be completed. |
G. Date Vinegar fermentation system | ||
G1 | Fermentation system | The system includes seeding tank, alcohol fermentation tank, aging tank,vinegar fermentation tank etc |
G2 | Precise filter | Used to filter out the impurities in the materials |
SHJUMP date processing line machine display:
SHJUMP history project site of date processing :
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