Apple Clear Juice Production Line

Traditional production lines often suffer from incomplete crushing and uneven pressing pressure, leading to pulp residue and raw material waste. Our Production Line employs a dual-screw crushing system. Through precise speed control and specially designed tooth profiles, apples are pulverized into uniform pulp, laying the foundation for subsequent pressing. Paired with a hydraulic constant-pressure press unit that automatically adjusts pressure based on apple variety, juice yield increases by 12%-15% compared to traditional equipment, directly boosting clients' raw material conversion profits.

The clarity of apple juice is a direct reflection of product quality and a key factor in consumer choice. We innovatively combine enzymatic clarification with plate-and-frame filtration: First, low-temperature enzymatic hydrolysis (35-40°C) breaks down pectin and starch in the pulp, preventing subsequent cloudiness in the juice. Then, a plate-and-frame filtration system-comprising multi-layer fiber filter cloth and diatomaceous earth filtration layers-achieves filtration precision below 5μm, removing minute pulp particles and impurities. The resulting apple juice achieves ≥98% light transmittance, displays a bright pale yellow hue, and is free of sediment or suspended particles, meeting China's Grade 1 standards.

In food processing, the unpredictability of manual operations is the primary cause of product quality fluctuations. Our Apple Clear Juice Production Line features a PLC central control system with a touchscreen interface, enabling fully automated process control: from apple feed rate and washing water temperature (40-50°C to effectively remove pesticide residues) to pressing pressure, clarification time, and sterilization temperature (85-90°C pasteurization preserves nutrients without compromising flavor). Parameters for each stage can be preset, stored, and recalled. Additionally, the system features real-time monitoring and alarm functions. Should any parameter deviate from the set value, it immediately triggers audible and visual alerts while automatically adjusting settings. This ensures consistent quality for every batch of apple juice, maintaining a pass rate above 99.5%.

Whether it's "small-batch trial production" for startup juice factories or "large-scale mass production" for major enterprises, we provide tailored solutions. Production line capacity can be flexibly customized from 1 ton to 20 tons per hour: For smaller clients, we offer a "compact production line" that enables rapid installation, commissioning, and production launch. For larger clients, we provide a "modular production line" where each equipment segment can be independently disassembled and expanded. Modules such as pulp recovery and concentrated juice processing can be added later based on market demand, avoiding redundant investment and helping clients achieve "on-demand capacity expansion."

We provide complimentary factory layout planning and process design. Based on your site area, production capacity requirements, and budget, we develop customized production line solutions and deliver 3D layout diagrams for a clear visualization of equipment placement and production flow.

Invite clients to conduct on-site inspections during equipment manufacturing to oversee production quality. After delivery, dispatch professional technical teams for on-site installation and commissioning to ensure production lines commence operations within the contractually agreed timeframe.

We operate a 24-hour response mechanism. For equipment malfunctions, technicians provide rapid troubleshooting via remote guidance. For on-site repairs, our 20 nationwide service centers guarantee arrival within 48 hours. Additionally, we offer a one-year complimentary warranty along with lifetime equipment maintenance and technical upgrade services.