Pear Juice Processing Line
For high quality clarified apple juice, depending upon the application, clarification can be performed by an enzymatic treatment group followed either by Vacuum Filter or by Ultrafiltration. Both systems are designed to reach a very low degree of turbidity, preserving the organoleptic properties (color, taste, aroma, etc.) of fresh apples.
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Product Introduction
1. Project Overview
Raw material | Pear or similar fruits with similar charactieristic |
End product | Fruit juice, fruit juice concentrate |
Processing capacity | From 20 T/day to 720 T/day |
Puree Brix | 12Brix |
Concentrated juice Brix | 70Brix |
Mid product package | 1.5 gal, 3 gallon, 4 gallon, and 52 gallon drums |
Final product package | fruit juice in bottle, cans, aseptic brick carton box etc. |
Output | Can be calculated |
2. Products display:
3.Reference flow:
4.Key machines for Pear Juice Processing Line:
Key machines | Descriptions |
Bucket Elevator | 1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal. |
Pear washing machine | 1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
Pear Crushing machine | used to crush the fruits into pieces and for further pulping |
Pear enzyme deactivating machine | 1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically. |
Pear juice Belt press extractor | 1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency |
Pear Juice Emzmolysis Tank | For high quality clarified apple juice, depending upon the application, clarification can be performed by an enzymatic treatment group followed either by Vacuum Filter or by Ultrafiltration. Both systems are designed to reach a very low degree of turbidity, preserving the organoleptic properties (color, taste, aroma, etc.) of fresh apples. |
Pear juice Ultra-filtration | Ultrafiltration is a pressurized membrane separation technology. Under certain pressure, small molecule solute and solvent pass through the apertures of a special film, while the large molecules leave one side of the membrane. In this way, the large molecule content get purified. Ultrafiltration is a membrane separation technique that adopts pressure to separate large and small molecules. |
Pear juice Evaporator | 1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residencetime. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy. |
Pear juice sterilizing machine | 1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time |
Pear juice aseptic filling machine | 1.Applicable to aluminum foil （Bag-in-drum&Bag-in-box）compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available |
5. SHJUMP Related machines’ pictures:
6. Products advantages from Pear Juice Processing Line:
1. 70 brix Pear Juice Concentrate is a pure juice concentrate, made from 100% pure fruit juice. Only the water is evaporated, leaving behind pure juice.
2. It is all natural, no added sugar, no preservative or other additives.
3. The average single strength is 12.0 brix.
4. The approximate dilution rate is 1:6.
5. 51%,yielding roughly 1.75+ gallons of single strength juice per quart.
6. This concentrate is available in quarts, 1.5 gal, 3 gallon, 4 gallon, and 52 gallon drums.
7. This concentrate is the great ingredient for beer, wine, mead, spirits, hard cider, jelly, flavoring meat or other products, or to make an all natural drink (or add flavor to a current drink).
7.SHJUMP history project site:
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