Reconstitued Juice Production Line
1. Reconstituted Fruit Juice Production Line project overview: The juice concentrate, e.g. FCOJ (Frozen Concentrated Orange Juice), is typically made close to where the fruit is grown, and then shipped as a liquid commodity to the juice production facilities closer to the consumers. The...
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Product Introduction
1. Reconstituted Fruit Juice Production Line project overview:
The juice concentrate, e.g. FCOJ (Frozen Concentrated Orange Juice), is typically made close to where the fruit is grown, and then shipped as a liquid commodity to the juice production facilities closer to the consumers. The delivered juice concentrate is stored in tanks and from there fed into a mixing container for further processing. Here, the juice is very precisely metered in, and diluted with water: other substances such as sugar solution and flavourings are also added. The sugar is first dissolved in water in a complex process in order to maintain a constant known sugar concentration and thus ensure consistent product quality. In the next step, the juice mixture is pasteurised by briefly heating it to 85 - 94°C using a heat exchanger. This reduces the number of germs still present, and prepares the juice for filling, as hot filling also ensures sterility.
2.Reference package for a reconstituted Fruit Juice(filling system available)
3.Reconstituted Fruit Juice Production Line composition:
The complete production line includes water purification system, additive batching system, fruit flavor and sugar blending system, UHT sterilization system, filling and packaging system, CIP cleaning device and other auxiliary equipment.Details are as follows:
|
No. |
Machine Name |
Description |
|
1 |
Water treatment system |
The water treatment unit adopts hydergic membrane imported from the United States, with high filtration efficiency; The whole machine is made of food grade stainless steel 304, which is hygienic, environmentally friendly and durable. It can deal with all bacteria, macromolecular impurities and metal ions. |
|
2 |
Ingredient preparation system |
A wide range of solid or liquid minor ingredients is used to prepare the drinks.The system can run the receiving, storage, dosage and transfer of all solid and liquid ingredients. all the ingredients are measured, proportioned and dosed in special mixing tanks dedicated for final beverage preparation. |
|
3 |
Mixing system |
Special mixing stirrers (vertical agitator, JET MIX systems, low speed multi-blade agitator, single blade agitator, counter-rotating shaft agitator, etc.), ensure perfect homogeneity of the product being mixed, even at low temperature and in presence of pulp, fruit pieces or suspended particles. The tanks may be equipped with any type of accessory and electronic control instrument. The whole machine is made of food grade stainless steel 304, with escalator, manhole, liquid level gauge, etc., which is safe, environment-friendly and durable. |
|
3 |
Carbonated-water mixer |
It is used for carbonation and proportional mixing of various aerated beverages (water, syrup, carbon dioxide). The machine adopts the advanced technology of chemical industry - static mixer (i.e. carbonizer), which has large gas-liquid mass transfer area, small resistance loss, high efficiency, low energy consumption and simple structure. |
|
4 |
Filling system |
The 3 in 1 filling machine adopts advanced technologies such as man-machine interface touch screen control, PLC computer program control, frequency converter control and so on; It adopts isobaric filling, with high filling precision, and can be applied to bottles of various specifications and sizes. |
|
5 |
Packing system |
Including tunnel spray pasteurizer, drying machine, labeling machine, membrane packaging machine, etc.The packaging line can be customized according to various plants to maximize the use of space. It can connect multiple fruit juice beverage processing lines to save the cost of the filling line. |
|
6 |
CIP cleaning system |
It is suitable for on-site cleaning of material pipeline equipment in dairy factories, breweries, beverage and general food factories. The system can carry out pickling, alkali washing, hot water washing and other processes separately, or prepare specific cleaning procedures for full-automatic cleaning according to needs. It can not only effectively clean the equipment, but also control the growth of microorganisms. |
4.Related reconstituted Fruit Juice’ processing line pictures:
5.Features of reconstituted Fruit Juice processing line:
1).Precise process monitoring to achieve a consistently high quality of the product
2).Suitable devices for tank level, temperature, pressure and flow measurement with entrained gas proportions of up to 100%
3)The line is flexible for producing several kinds of beverage production
4) The machine structure is made of high-quality 304 stainless steel, which improves the operation stability and makes maintenance more convenient
6.History reconstituted Fruit Juice processing project site view :
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