Tomato Sauce Processing Line
Normally tomato ketchup is being produced from existing tomato paste during the off season, rarely is produced on-line from fresh tomatoes.This processing line combines with RO water treatment section, hot water generating section, high-speed dissolving section, blending section, degasser, homogenizer, pasteurizer, filling& seaming section, empty tin can depalletizing section, tin can flusher, conveyor system, cooling tunnel pasteurizer section, air-knife dryer and ink jet code. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
1. Project Overview
Raw material | Tomato paste concentrate in bulk package |
End product | Tomato sauce, ketchup |
Processing capacity | From 500kg/h to 5000kg/h, or customized |
Fruit consistency | 28-30%, 30-32%, 36-38% |
finished products | ketchup, sauces, juices in tin can/bottle/pouch, etc. |
Product consistency | 18-20%, 20-22%, 24-26%,28-30% etc. |
Output | Can be calculated |
Normally tomato ketchup is being produced from existing tomato paste during the off season, rarely is produced on-line from fresh tomatoes.This processing line combines with RO water treatment section, hot water generating section, high-speed dissolving section, blending section, degasser, homogenizer, pasteurizer, filling& seaming section, empty tin can depalletizing section, tin can flusher, conveyor system, cooling tunnel pasteurizer section, air-knife dryer and ink jet code. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
Different package for tomato paste:
3. Process flow
4. Description of Tomato Sauce Processing Line:
Key machines | Descriptions |
High-speed sugar dissolving tank | -Special cutting and emulsifying head insides using American technique to ensure the high efficiency of dissolving all kinds of ingredients such as sugar, salt etc. |
Extraction pump | -Extract tomato paste from aseptic bag. |
Blending tanks | -In order to ensure the continuity of operation, there are two blending tanks. When one is ready, the other one is on blending and preparation. with heating function and agitator. |
Vacuum De-aerator | Used to remove the air mixed in tomato sauce One vacuum pump and one vacuum gauge included |
Homogenizer | For paste and jam refinement, make the paste even |
Tubular sterilizer | SS304 structure, To sterilize the paste before filling |
Filling system | Including empty tin can depalletizing section, tin can flusher, filling& seaming section, The filling and sealing machines will be customized based on user’s specific package---tin can, pouch(flat sachet, or standing pouch with or without cap), glass bottle, PET bottle or carton board. |
Post- pasteurizer (water-bath sterilizer) | To continuously and automatically sterilize after package to ensure product quality -three working stages: heating, sterilizing and cooling -Sterilizing time and temperature adjustable as per different sterilizing formula (such as 85-90℃/25-30min) |
Air dryer | -To dry the water on the surface of the can -Made by stainless steel |
Post-package system | Labeling machine, coding machine, automatic carton packing machine etc. |
5.Related machines’ pictures:
6.Features of Tomato sauce Processing Line
●Use tomato raw fruit or big bucket (bag) of tomato sauce as raw materials
●Can produce seasoning tomato sauce, tomato sauce and other products
●The production line configuration is flexible, and equipment with different functions can be configured according to the needs of different final products of customers
●Different filling machines can be configured at the same time to obtain products in different packaging forms
●Modular design of the whole line, combining different processing techniques.
●High degree of automation, saving labor
●Comes with a cleaning system, easy to clean.
●The contact parts of the system materials are all made of SUS304 stainless steel (SUS316 can also be used), which fully meets the food hygiene and safety requirements.
7. History project view :
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