UHT Tubular Sterilizer
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UHT Tubular Sterilizer

UHT Tubular Sterilizer

The equipment can simultaneously complete the function of heat sterilization and cooling of the material, but also can automatically control and record some important technical parameters , such as the sterilization temperature, which not only reduces the influence of human factors on the sterilization process, but also record the normal production process.

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Product Introduction

1. General description:

Our UHT tubular sterilizer can sterilize fruit juice, jam, dairy or similar materials.The equipment can simultaneously complete the function of heat sterilization and cooling of the material, but also can automatically control and record some important technical parameters , such as the sterilization temperature, which not only reduces the influence of human factors on the sterilization process, but also record the normal production process.


UHT tubular sterilizer can be divided into tubular sterilizer and tube-in-tube sterilizer. Tubular sterilizer is mainly applied to materials with good fluidity, low viscosity of the material such as juice, milk and other beverages ; While tube-in-tube sterilizer with four-layer casing structure, is applied to the jam, pulp, maltodextrin and other materials with poor mobility, high viscosity.

2. working principle:

UHT Tubular sterilizer is mainly composed of steam system, material system, hot water system, cooling system and other parts. All these parts are compact, with small occupied floor and easy to transport and install.

Materials can be filled after several process of preheating, heating sterilization, cooling etc.The materials exchange heat with heat media through thin-walled tubes. Materials flow in the pipeline at a certain rate, and the heat media flow in the outer casing tube, to heat or cool down the materials.If the temperature, flow rate, pressure and other factors change, they will affect the sterilization effect. In addition, steam, cooling water or circulating water from external source, must keep stable pressure, flow rate, temperature (in terms of ice water) because these changes will affect the equipment sterilization effect.


3. Technical Parameters:

Model

JP-UHT-1.5

JP-UHT-3

JP-UHT-5

Capacity(L/H)

1500

3000

5000

Inlet temp.(℃)

25-40

25-40

25-40

Temp. Holding duration(S)

120-180

120-180

120-180

Sterilization temp.(℃)

95~121

95~121

95~121

Outlet temp.(℃)

25-35

25-35

25-35

Steam Pressure(MPa)

0.5

0.5

0.5

Steam Consumption(Kg)

150

210

280

Compressed air pressure(MPa)

0.6

0.6

0.6

Compressed air consumption(L/H)

50

50

60

Dimension(L×W×H)mm

7000×2000×2000

7000×3000×2200

7000×4000×2400

Weight(Kg)

1700

2000

2200


4. Equipment Characteristics:

1. Minor difference between the heating medium and material to ensure a moderate heating. The casing tube structure with mirror polishing can reduce the scaling less and increase the working hours of the sterilizer.

2. High degree of automation.Automatic control and record the entire process from the equipment CIP,SIP to whole material sterilization process.

3. Sterilization temperature control is accurate and reliable: the factors that affect the sterilization temperature, such as steam pressure, flow, material flow and so on are strictly automatic controlled.

4. The system has strong security and high reliability.All main components such as material pump, hot water pump, all kinds of valves and electrical components are world top brands. And the system designs have pressure protection measures and alarm system.

5, Equipped with SIP system.


5. Pictures:


6. Configuration:

All components of our sterilizer are made of world-renowned brands with excellent and reliable performance, such as Schneider relays, Airtac cylinders, and Spirax Sarco steam valve groups, ensuring stable and continuous production time.

Brands of key parts 1

No.

1

2

3

4

5

Parts

Product balance tank and level control

Centrifugal pumps for SIP and CIP

Product screw pump or centrifugal pump

Human Machine Interface (HMI) and PLC

SUS304 independent control electric cabinet


1

2

3

4

5

Brands

6

7

8


Brands of key parts 2

No.

1

2

3

4

5

Parts

SUS304/316 Tubular heat exchanger Pipes

Pipes, valves, elbows, internal signal lines, engineering and programming

Frequency converters

Steam control valve systems

Multi-function

Tanks

11

22

33

44

55

Brands

6


66

77

6


Hot Tags: UHT tubular sterilizer, China, suppliers, manufacturers, factory, buy, price, for sale, made in China

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