Fig Puree Processing Line
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Fig Puree Processing Line

Fig Puree Processing Line

1. Fig puree Processing Project Overview 2. fig puree products description Fig puree has promising market. It is suitable for the manufacture of bakery items, baby food or as a base for sauces, fig puree is a sweet and thick product which retains all the natural flavour, colour and nutritional...

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Product Introduction

1. Fig puree Processing Project Overview

Raw material

Fresh fig

End product

fig pure or concentrate, smoothie

Processing capacity

From 20 T/day to 1500 T/day

Juice Efficient input

85% raw fruit (15% as waste),depends on different variety

End product package

20kg bag in box, or Drum 200kg with aseptic bags

Product consistency

35Brix fig puree to the food and drinks manufacturing industry or depends on customer’s needs

Output

Can be calculated

 

 

2. fig puree products description

 

Fig puree has promising market. It is suitable for the manufacture of bakery items, baby food or as a base for sauces, fig puree is a sweet and thick product which retains all the natural flavour, colour and nutritional value of the raw fruit.

 

Our processing line can produce fig puree in bulk. Main processing flow including heating the raw fruit, then straining the resultant mixture through a fine sieve to yield a smooth and luxurious final product.And then pasteurizing the products to get a commercially sterilized products. The products can be kept under refrigerating condition or frozen condition depending on different heating condition.

 

 

Different package for juice product:

 

 

3. Process flow for fig puree processing :

 

 

4. Key machines’ s description for fig puree processing line:

Key machines

Descriptions

 

Air-blowing washing machine

Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.

Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

fig nylon brushing and spraying cleaning

1.Multi-pieces tapered brush rollers, friction the top and surface of the material at the same time.Staggered adjacent hair rollers run their own,fruits can be rotated 180 degrees.Full friction cleaning materials, no material stockpiling

2.With spray cleaning and water cycling system

   fig sorting machine

Used in the sorting and conveying of mango, tomato, guava etc. To  select the defective fruit out and put them into the middle conveyor, then go to the waste conveyor. Smooth roller conveying make the fruit rotate along with the forwarding, which will generally avoid the choose negligence

Fig crusher

The crusher is suitable for the crushing of various fruits and vegetables. It is used to crush raw materials such as fruits and vegetables into small-diameter particles to facilitate the operation and use of the next process.

Pre-heater and enzyme deactivation machine

Used for pre-heating,deactivating enzyme and Pasteurizing of crushed products.;Adjustable temperature control and automatic return flow function.

double-stage pulper and refiner

Big capacity and stable performance.

High rotating speed with 1470 rpm.

Easy to operate and change the sieves.

The size of sieve can be customized

Vacuum deaerator

Used in degassing the fig puree in vacuum to prevent the oxidization and turning brown, and remove the gas attaching on the suspended particulates.Help to improve the product looking and reduce bubbles for following steps

Vacuum evaporator

1. Composed of tubular heater, vacuum evaporation chamber, multi-stage condenser, pumps (product circulation pump, product input & outlet pump, vacuum pump, water pump), auto PLC control system, valves, meters & gauges, operation platform, and etc.

2.. Main structure with high quality food class stainless steel.

3. Continuous product’s automatic input and output and the final product’s Brix consistency are fully control by PLC system.

Tubular sterilizer

1.Heat the pulp by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product ,then cool down into filling temperature by cooling water or chilled water

2.Auto backtrack if not enough sterilization

 

 

fig pulp aseptic filling machine

1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L.

2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation

platform

3.Keep the filling chamber sterilized all the time by steam protection.

4.Full auto SIP and CIP available

 

5.Related machines’ pictures per fig puree processing:

 

 

6.Features of fig puree Processing Line

1.Possibility to operate several washing cycles on the raw material.Low water consumptions thanks to the water recirculation and filtration in line.

2. Possibility to adjust and homogenize the flow of raw material to the working lines.

3. The solution is studied to work in two possible process configurations, hot or cold extraction, in  order to maintain high process flexibility.

4.The fresh and high quality output can be frozen, aseptically packed or HPP treated.

 

 

7. - History fig puree processing project site view :

 


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