Ginger Processing Line
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Ginger Processing Line

Ginger Processing Line

Ginger can be processed into a wide variety of products. Many products can be manufactured from ginger like dehydrated ginger, ginger candy, ginger powder, ginger oil and oleoresins and so on. Ginger is an important commercial crop with versatile applications.

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Product Introduction

1.SHJUMP Ginger Processing Project Overview

Raw material

Ginger, turmeric and similar material,

End product

Dried ginger slice, ginger powder; Ginger juice, ginger beer etc

Processing capacity

From 10 T/day to 500 T/day, or customized

Juice Efficient input

65% raw fruit (35% as waste, peels)

Main processing flow

Ginger dehydration, ginger squeezing, juice fermentation etc

End product package

NFC Pineapple juice( peach clear juice and cloudy juice) in can, glass bottle, PET bottle or aseptic brick Carton etc.

Output

Can be calculated

Budget range

Customized from 110000USD to 1100000USD, please reach us

for tailored solution

 

 

2.Ginger products description

 

Ginger can be processed into a wide variety of products. Many products can be manufactured from ginger like dehydrated ginger, ginger candy, ginger powder, ginger oil and oleoresins and so on. Ginger is an important commercial crop with versatile applications.

 

 

 

3.SHJUMP General process flow of processing ginger juice 


 

 

 

 

4.Key machines’ description for ginger processing line

Key machines

Descriptions

1. ginger pretreatment machines:

 

Air-blowing washing machine

Special design of surfing and bubbling to ensure a thorough cleaning and lessening the damage to the fruit as well.

Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Ginger Peeling and washing machine

1.Multi-pieces tapered brush rollers, friction the top and surface of the material to peel the gingers

2.With high-pressure sprayer to clean

2.Ginger juice processing machines

 

Ginger Crushing machine

 

The washed gingers are chopped before going to the treatment line. The chopping dimensions depend on the required extraction (puree or pressed juice).

Pre-heater and enzyme deactivation machine

Used for deactivating enzyme and pasteurizing of crushed products and  softening the fibers and to get consequently the maximum juice yield..;Adjustable temperature control and automatic return flow function.

gingers juice extractor

 There are different pineapple juice extractors for your choices:

1. Cheaper solution: Screw Extractor spiral juice squeezer for small capacity line: Screw juicer is suitable for squeezing the juice of crushed gingers. The crushed materials enter the screw juicer through the feed hopper. As the bottom diameter of the screw gradually increases along the slag outlet direction, the pitch of the screw gradually decreases. When the material is pushed by the screw, the volume of the screw cavity shrink, forming a squeeze of the material.

2.Higher-efficient solution:Belt Type Juice Extractor

This machine uses a plurality of pressing rollers to press the materials

entering the filter screen. The machine has the characteristics of automatic

feeding and discharging, continuous operation, full pressing, high juice

yield and low moisture content of slag, which is widely used in the juice

extraction process of fruits and vegetables.

3.Dehydrated ginger processing machines:

Ginger slicer

To slice or dice the ginger into different dimensions. The machine has complete with set of various blades for long slice, round slice,

cubes and strips

Ginger slice blanching machine

Water heating of system to achieve suitable temperature to prevent the browning of ginger slice. After hot-air cooking, quick chilling to protect the quality of the ginger

      

 

Ginger drying machine

Including accessories(movable carts and trays)and inbuilt temperature regulator and control cabinets

Variable drying temp: 55-85℃ (adjustable)

Capacity: 1ton-5ton per batch

Material: Stainless steel (food contact part) SS 304

 

Grinding machine for ginger powder

 

Material enters the mill chamber via screw conveyor where it is sheared and milled by  fast-rotating blades. The powder passes the guide ring and enters the classifier chamber. As the classification wheel is in rotation, both  air force and centrifugal force act on the powder. As the particles whose diameters are greater than the critical diameter (diameter of the classification particles) have a greater mass, they are thrown back into the mill chamber to be ground again, while the particles whose diameters are smaller than the critical diameter enter  cyclone separator and dust-collecting box.

 

5.History project site of ginger processing factory 

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